Co-op 2 at Autocam
Joseph
Experience Information
Employer: Autocam Precision Components Group
Job Title: Manufacturing and Quality Engineering Co-op
Major: Mechanical Engineering
Received Credit: Yes
Paid: Yes
Abroad: No
Description of the Organization
Autocam Precision Components Group's mission is to be the worldwide leader in the manufacturing of precision components. This mission is met by focusing on continually improving processes, and therefore improving products and services to meet and exceed customer expectations with a goal of having zero impact on the environment. Autocam specializes in single-digit micron tolerances. Autocam was recently acquired by NN, Inc. Autocam consists of 16 facilities across four continents, and NN, Inc. has 42 facilities worldwide.
Description of the Tasks/Projects Completed
I performed studies to analyze the capability of an automated inspection machine. I adjusted hardware in the inspection machine so that the machine's measurements correlated more closely with machinists' gages. I analyzed inspection data to identify unnecessary dimensional inspections for certain part models, removed these inspections, and saved 85 inspection hours per week. I updated the Autonomous Maintenance Logs for around 30 machines to a format that is more user-friendly and easier for machinists to keep track of the maintenance that is being performed. I updated a wash process for a high-volume part and increased throughput by 800%. The primary benefit of this wash improvement was 25 hours per week in labor savings due to the parts getting cleaner. I performed tests and improved the wash processes of other parts as well. I performed studies for a new cutting tool that should save about $30,000 annually in rejected parts. I designed devices to improve process efficiency and provide a more ergonomic working environment for employees. I introduced high school and early college students to Autocam through facility tours and presentations.
Skills/Knowledge Gained Through The Experience
I learned how to use the Autocam job tracking database, how to monitor production statistics, and how to access data from production such as statistical process control (SPC) data and reject statistics. I learned more about heat treating, grinding, abrasive flow machining, wash processes, and coating (TiN). I learned about the maintenance required for machinery, the chemical tests that can be used to determine the cleanliness of parts, and final inspection procedures.
Favorite Part of the Experience
My favorite part of this co-op was the variety of work assignments. When it comes to tasks at work, I prefer a balance between design work, problem-solving, and resolving problems through corrective actions. At Autocam, this balance was met. I had a large variety of work assignments during my co-op. This trend will continue as my role at Autocam becomes more advanced. These factors, in combination with an enjoyable work environment, has made my experience very positive.
How the Experience Influenced Future Career Goals
My experience at Autocam has further confirmed my interest in design and manufacturing within the automotive industry. I believe that importance of work is validated when the result can be seen functioning in the real world. While many of Autocam's components are found buried deep inside of an engine compartment, their existence is critical for the engine's performance. The precision of Autocam components ensures that the vehicle occupant's safety is the top priority. It is rewarding to know that I am responsible for the functionality and safety of fuel pump systems that are installed in vehicles that are on the road today.